Bilcare Research


Bilcare Research employs more than 2,000 people and has a global footprint with modern manufacturing and R&D plants across the United States, Europe, India and Singapore. Its U.S. headquarters is located in Delaware City, DE, and offers 180,000 square feet of space, including the new BilcareOptima™ R&D lab, which specializes in discovering ideal packaging solutions through innovative formulation analysis techniques.

Bilcare Research’s business areas – including Pharmaceutical Packaging Innovations, and Bilcare Technologies – address the industry’s five C’s: counterfeiting, compliance, communication, convenience and cost. Offerings include:

  • Packaging film solutions including PVC Mono, PVC/PVDC, PVC/Aclar®, PVC/AquaBa® and Cold Form Foil.
  • Lidding foil-standard push through aluminum foils, paperback child-resistant foils and eco-friendly lid foil Nova.
  • Anti-counterfeiting and branding solutions such as Bilcare Protect, a blister utilizing embedded images nearly impossible to duplicate.
  • BilcareOptima, an enhanced formulation analysis determining optimal packaging solutions.

Recent Developments at Bilcare Research include:

Eco-friendly Blister Film

ECOmply® is an eco-friendly blister blending standard PVC film with an additive that makes it biodegradable, resulting in PVC-level functionality without PVC-level environmental footprint. ECOmply® breaks down only under anaerobic conditions typically found in landfills, overcoming a hurdle in designing a cost-effective, ecofriendly blister package, as conventional biodegradable materials have problems withstanding mechanical, thermal and biological stress during blister forming and in-market lifecycle. ECOmply® film has been tested for biodegradability per ASTM D5511. Initial results have shown 18.7% biodegradation in 45 days.

Advanced Forced Drug Degradation Analysis for Ideal Packaging Solutions

BilcareOptima™ is an advanced forced drug degradation analysis that determines a product’s susceptibility to various environmental factors, most prevalently humidity, temperature and light, to recommend the perfect packaging solution for products before they are ever packaged. Highly sophisticated, BilcareOptima™ offers a foresight-oriented upgrade from traditional drug stability testing, which is generally performed in hindsight after a product is packaged.


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